Intelligent Unit Operation Control System ISKRA-1M
The ISKRA-1M Intelligent Unit Operation Control System, developed by RUSELPROM, is designed for monitoring the condition of rotary equipment such as electric motors, pumps, compressors, and fans. The system is a compact unit mounted near or directly on the equipment being monitored. It connects to the equipment's sensors and transmits monitoring data via wired or wireless communication channels (RS-485, Wi-Fi, Bluetooth LE).
Key Functions
- Rotary Equipment Monitoring: Tracks the status of individual units and entire systems.
- Telemetry Data Collection: Gathers information from the monitored object.
- Data Analysis and Condition Assessment: Detects deviations and potential malfunctions.
- Start and Stop Tracking: Monitors operational parameters.
- Operating Hours Recording: Logs equipment runtime.
- Trend and Event Archive Review: Analyzes parameter change dynamics.
- Frequency Analysis of Developing Defects: Enables early detection of potential issues.
System Versions
- ISKRA-1M Version 1.0
- 8 analog channels:
- 6 thermal channels.
- 2 vibration channels.
- 8 analog channels:
- ISKRA-1M Version 2.0
- 8 analog channels with customizable temperature and vibration channel configurations at the ordering stage.
- 2 relay outputs.
- Power outage detection.
Advantages of the ISKRA-1M System
- Flexibility and Customization: Adapts to specific production requirements.
- Cost Efficiency: Reduces repair costs through early defect detection and extends the interval between maintenance.
- Enhanced Safety: Minimizes risks of accidents and defective product output.
- Extended Equipment Lifespan: Facilitates timely maintenance and condition monitoring.
The ISKRA-1M system successfully completed industrial trials on equipment of ALROSA at the Mirny-Nyurba Mining and Processing Plant, confirming its declared characteristics and efficiency in real-world conditions.
RUSELPROM continues to enhance the ISKRA-1M system by transitioning to a new platform of domestically produced electronic components. This advancement improves the system's reliability and accessibility for Russian enterprises.